SINGLE OUTPUT

MW-490

Upgraded Booklet Maker

Saddle stitching and folding at the upgraded configuration level.

  • Manual Sheet Feeding
  • Automatic Stitching & Folding
Machine overview

MW-490 Booklet Maker

The MW-490 is an upgraded booklet maker for saddle stitching and folding. The base machine handles stitching and folding, with front trimming, 3-side trimming, cover feeding and collating available as configuration options on the same platform.

  • Stitching + Folding

    Hand-fed saddle stitching and folding in one machine.

  • Upgraded Platform

    A higher-specification platform in the 480–530 series.

  • Configurable

    Front trimming, 3-side trimming, cover feeding or a collating system can be fitted.

  • Manual Sheet Feeding

    Sheets are loaded by hand; the machine does the stitching and folding.

Booklet makers

Choose Your MW-490 Configuration

One platform with different finishing and feeding configurations.

Optional Feeding Solutions

Two alternatives, not a next step. Both are fitted at the feeding stage, before stitching and folding. FSC does not include the collating system, and FSP does not include cover feeding.

  1. 1MW-490FSP+ Collating SystemCollating System + Stitching + Folding + 3-Side Trimming
  2. 2MW-490FSC+ Cover FeederCover Feeding + Stitching + Folding + 3-Side Trimming

Need a different configuration? Contact us for a customized setup.

Ask About Configuration

What you can produce

What Can You Produce with MW-490?

Brochures, catalogs, magazines, manuals and other saddle-stitched booklets.

  • Magazines

    Magazines

  • Product Catalogs

    Product Catalogs

  • Brochures

    Brochures

  • Instruction Manuals

    Instruction Manuals

  • Children's Books

    Children's Books

  • Notebooks / Exercise Books

    Notebooks / Exercise Books

Key features

Upgraded Stitch-and-Fold Platform

  1. 01

    The Longer Sheet

    Portrait and landscape A4 work runs without re-imposing, which is what the extra length buys.

  2. 02

    Nothing Else Changes

    The workflow, the operator skill and the way jobs are set up are the same as on the smaller platform.

  3. 03

    Ready to Grow

    Front trimming, the side cut and either feeding solution go on the same body.

  4. 04

    The Entry Point to the Longer Format

    The longer sheet without paying for trimming yet.

Technical specifications

MW-490 specifications

Specification Value
Max. sheet size340 × 490 mm
Min. sheet size145 × 200 mm
Max. finished booklet340 × 245 mm
Min. finished booklet145 × 100 mm
Stitching thickness0.2 – 2.5 mm
Stitching heads2
SpeedUp to 2,800 books/hour
Paper weight55 – 250 g/m²
Dimensions (L × W × H)2400 × 800 × 960 mm

Compare the models in this series

The same platform in different sizes: what changes is the sheet it takes, the booklet it closes and how fast it runs.

ModelMax. sheet sizeMin. sheet sizeMax. finished bookletMin. finished bookletStitching thicknessSpeed
MW-480340 × 480 mm145 × 200 mm340 × 240 mm145 × 100 mm0.2 – 2.5 mmUp to 2,800 books/hour
MW-490You are here340 × 490 mm145 × 200 mm340 × 245 mm145 × 100 mm0.2 – 2.5 mmUp to 2,800 books/hour
MW-530340 × 530 mm125 × 200 mm340 × 265 mm125 × 100 mm0.2 – 3 mmUp to 2,800 books/hour
MW-610340 × 610 mm145 × 180 mm340 × 305 mm145 × 90 mm0.2 – 3 mmUp to 4,500 books/hour
MW-450440 × 595 mm175 × 200 mm440 × 297 mm175 × 100 mm0.2 – 3 mmUp to 3,000 books/hour
MW-550550 × 595 mm260 × 200 mm550 × 297 mm260 × 100 mm0.2 – 3 mmUp to 3,000 books/hour
MW-650650 × 595 mm320 × 200 mm650 × 297 mm320 × 100 mm0.2 – 3 mmUp to 3,000 books/hour

Not sure which model fits your work? Tell us your max sheet size and monthly volume — we will recommend one.

Request a Recommendation
Working process

How MW-490 Works

  1. 1
    Feed Sheets

    Feed Sheets

    Sheets are placed by hand.

  2. 2
    Stitch

    Stitch

    Wire stitching across the spine.

  3. 3
    Fold

    Fold

    The stitched set is folded.

  4. 4
    Collect

    Collect

    Finished booklets collect here.

Questions buyers ask

Before you enquire

What sizes of booklet can it make?

It takes flat sheets from 145 × 200 mm to 340 × 490 mm and delivers finished, folded booklets from 145 × 100 mm to 340 × 245 mm.

What stitching thickness can it handle?

It can handle a stitching thickness of 0.2 – 2.5 mm measured at the spine. The actual page count depends on the paper type and weight.

What paper can it run?

Sheet and cover from 55 – 250 g/m², so light text paper through to a heavy cover.

How fast is it?

Up to 2,800 books/hour, with 2 stitching heads working across the spine.

How many stitching heads?

It stitches with two heads across the spine.

What do the suffixes — F, FS, FSP, FSC — actually mean?

They are the units fitted to the same body; the base machine stitches and folds only. F adds an in-line front trimmer that cuts the front edge in the same pass; FS adds top-bottom trimming to complete three-side trimming; FSP adds a collating system that assembles multi-page sets before stitching; FSC adds an automatic cover feeder that places the cover before stitching. FSC and FSP are alternative feeding solutions rather than successive steps: neither includes the other, and both are fitted at the feeding stage, before stitching and folding.

Which configurations does this model come in?

The MW-490 does stitching and folding only.

Is this a single-output machine?

Yes — in its standard form it is single output: one booklet per pass.

Which model should I choose?

Choose according to your sheet size, finished booklet size, paper weight, production volume and required finishing functions. If you are unsure, send us your specifications and we'll recommend a suitable model.

Can a base model be upgraded later?

Yes. The core finishing units can be added to the same machine body, depending on the configuration. FSC and FSP are alternative feeding solutions rather than successive upgrades.

What happens after I order?

Quoted lead time is typically 25–35 days. Every machine is tested before it leaves and packed for sea freight. Installation and operator training can be arranged — tell us what your team needs and we will include it in the quotation.

What warranty comes with it?

12 months on core components. Wear parts are consumables and are stocked as spares.

Request a quote

Need the Right Booklet Maker for Your Business?

Tell us your booklet size, paper type and production requirements. We'll recommend a suitable configuration.

Get My Recommendation

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